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The Magnificent Swallowtail Kite

The Electro-etch Custom Logo stencil is made by a Knifemaker for Knifemakers

Blue Lightning Stencil Material is Homemade Original

(secret recipe)

United States of America

made in USA 


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   Blue Lightning Etch      Customer's Personal Stencil Addition  

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   Tutorials      Links     Stabilized Leather         Moose Antler Stabilized

How to etch your Logo into your knife

HARD Felt Knife Honing Wheel

 Contact via email 


 

Blue Lightning Electrolyte

Blue Lightning Electrolyte Home Recipe  

 

This is what I use to test the stencils I make for Knifemakers or any

 other need I may have for etching. 

There are manufactured electrolytes made differently for each metal you want to electro-etch. 

Those are available from any knife maker supply houses. 

I do not sell the ingredients or a bottle of the Blue Lightning Electrolyte. 

The above bottle I really like because the top is easy to open and close. 

I use 1 rounded/over full teaspoon of each dry ingredient, you can vary the amounts. 

Add the dry ingredients to the dry bottle.  Add 2.000 " inch of Stainless Steel Activator

 then fill the bottle with Distilled Water and shake. 

You're ready.......to etch away ! 

Use standard safety precautions.  The ingredient containers will explain them for you

 

SUPPLIES

Bottle:   Uline Supply, 1-800-295-5510 Part # 8 oz. S-14501

Flip Top Bottle

Bottle Link

Measuring Spoon:   1 stainless steel measuring spoon.....teaspoon size

Salt:  From Grocery Store

Ferrous Sulfate

Ferrous Sulfate Link  

The Science Company 1-800-372-6726, Lab Grade, Heptahydrate

Citric Acid Powder

Dharma Trading Company

Citric Acid Powder:   1-800-542-5227, Stock #  CIT 5 lbs.

If you buy several bags of Citric Acid you can add citric acid to Ferric Chloride

that you use to etch your Damascus...it helps

Citric Acid Edinburgh Etch Process Information Link......CITRIC ACID

Stainless Steel Activator

Midas Stainless Steel Activator:  Rio Grande Supply, 1-800-545-6566, Part # 3350866

This will aid in electro-etching into stainless steel and Damascus

 

ALERT:

ALL OF THE ABOVE and BELOW

 INFORMATION IS "HOMEMADE", USA 

"How To"  for HomeMade etching Solution

 Video       Link

 


 

Knifemaker Blackboard 

 

The "KNIFEMAKER BLACKBOARD" will enable you

to artistically etch your custom made knife. 

 It will allow you to have a customer write his name on the blade

and you will be able to etch it into the steel. 

It will allow you personally to ...SIGN...the blade you just made

with your signature...every durn time. 

 It will allow you to date the knife...every durn time.

 It will offer you a chance to scrimshaw a tree into the blade.  

 

 THE OPTIONS ARE UNLIMITED !!! 

 

 


 

GUN LOGO ETCHING

 

If you have a gun you can etch your Logo into it 

The Logo below was etched into an old shotgun.

The gun finish was Casey Super Blue Gun Blue.

The picture does not show the proper color of the etch because of light reflection

Etch depth will vary. 

My measurement showed .003" of an inch. 

The Logo was 1/2"X 1.500"

 

Gun Logo Etch Shotgun

 

Gun Logo Etched

SILVER WIRE INLAY

POWER HAMMER

 


 

 

 

SilverWire Inay Power Hammer   Silver Wire Inlay Power Hammer  Silver Wire Practice

 

Will this work...try it  !

 

The hand parts are in the picture on the left. 

The power unit is a Graver - Meister engraving machine

You will need to modify by grinding a QC Graver. 

I used the Onglette point graver  Grind/size it down to fit the silver wire you are using. 

The plastic business card I got in the mail as an advertisement. 

The are easy to scissor cut to the size you need.

The holder strap is standard. 

OK, here we go.... 

Cut the card straight down just slightly wider than the Onglette graver. 

Cut off the two bottom corners....just for comfort. 

Use your connector to hold the plastic piece onto your hand unit slightly longer than the graver. 

You will be able to scissor cut it off to get the depth you want. 

Generally leaving .004 inches to allow the silver wire to stick up above the wood.   

Next place the graver pointer on your drawing in the same place you would start

 to use a hammer and hacksaw blade. 

Make sure you are holding it straight up and down. 

Use your lead finger to press the plastic card against the hand unit graver pointer. 

It will only go down into the wood until it touches the Depth Blocker...the card. 

Stop unit go to the spot or call it follow the pattern line and do the same thing. 

The right picture (.400" tall) is a rough practice Power Hammer example. 

Better design and finish to follow

 

If this doesn't work....feel free to blame me.

 

SILVER WIRE INLAY INFORMATION

Joe Keeslar, M.S. or Allen Eldridge

 

 

The below pictures are Silver wire inlay using the standard steps

and

Stabilizing the handle as the final step.

Buckeye Burl (Aesculus Californica) is native to the Western United States.

It is one of the most sought after burls by Knifemakers. 

Buckeye burl has a spectacular swirling grain pattern with colors ranging from blue/gray to black with rust and yellar gold thrown in. 

This will vary for every knife handle.   

Personally it is my favorite wood knife handle material.  

Silver Wire inlay test piece of Stabilized California Buckeye Burl

This inlayed wood is very smooth with no inlay feel. 

It has been polished with a loose buffing wheel, with white rouge. 

This silver wire inlay was only added to the wood block to see if I could get the stabilizing job done. 

The outside drill marks will house a silver rope loop. 

The piece is intended to go on a leather sheath. 

The stabilization process,  Loctite Resinol 90C,  was completed after the silver wire inlay was installed.

  The test inlay was not installed after the wood had been stabilized ....... Stabilized after inlay

Here are some inlayed knife handles that were stabilized ( by me)  after my silver wire inlay.

The below Lockback folder is the first test I made for stabilizing knife handles.

It is an ATS-34 Lockback folder handmade by me.  The handle is Curly Maple.

The Silverwire inlay was done after the handle was shaped. 

The Lockback was not put together yet.

Handle was stabilized and then the folder was assembled and finished.

Hand Filework

 

Silver Wire inlay 1                     Thunderbird Bowie Handle    

 

Silverwire Inlay Lockback Folder Stabilized   Silverwire Inlay Stabilized handle

 

Silverwire inlay closed    Silverwire Inlay filework 

 

 

 


 

 

Micro Engraver Blackboard Pen Start Signature Pen

 

BlackBoard Pen

 

 

Above are the start tools for cutting the KnifeMaker BlackBoard. 

The picture on the left is the modified Micro-Engraver. 

The one on the right is a modified Pen. 

 

The Micro-Engraver is not a needed pen.  It will help.  Just buy one and have it standing-by. 

The is a Micro Engraver made by Chicago Electric Power Tools.

Buy a round HSS burl .4mm bit.  Reduce it down to about 1/2" in length. 

Insert it in the Micro Engraver.  Put the batteries in and.... reverse..... their polarity.

The BlackBoard writing pen on the right is made from a regular ball point pen. 

Take it apart and remove the tip and blow the ink out.

Take a 3/32" drill bit and reduce the length to about 1 inch by grinding away the cutting tip. 

Don't grind it all off leave about 1/4". 

Taper the tip of the drill bit and insert it into the ink supply tube. 

In the rear end of the ink tube fit a toothpick to slightly increase the tube diameter. 

This will help hold the tip in place. 

Grind the tip.  Deburr the grind...one shot on the deburring shop wheel or use fine sandpaper.

Then write with the round portion down.  Writing does not require a lot of pressure.

 


 

BlackBoard start  Blackboard signature  Blackboard Scotch tape 

 

Blackboard finish

 

 

 

Pick the area you want to use for the person to sign the knife. 

Clean it of any oil or wax.  Use the surface cleaner listed in the supplies below. 

Put some masking tape around the area.  Add the "BlackBoard" solution. 

Make sure it is black and the steel does not show through it.  Pull the tape off. 

 This will give the person signing a border to sign into. 

The marking pen should be used with the round portion down. 

Explain the usage of your marking pen. 

 The person can sign the covered area with minor speed and pressure. 

Make sure that the letters are clean and all you see is steel. 

 Then etch the signature into the blade. 

The "BlackBoard" solution can then be removed easily with Acetone. 

Because of the Acetone usage writing his name at the Show

 and you etching the signature creates Hazard problems. 

This may be an out of Show only option.

The bottom image is my scribble using my modified pen.  It was a flash signature. 

The solution is made with one part lacquer primer with 3 parts acetone. 

The solution can easily be modified to suit you by increasing or reducing the acetone used. 

Supplies:  The supplies are 5 Star Extreme Autobody products. 

The cleaner is #5902 Final Wipe Wax and Grease Remover. 

The "BlackBoard" is Hot Rod Black Acrylic Lacquer Primer # 5403.

In Orlando, Florida the Supplier is Ben's Paint Supply 1- 407-428-0140



 Gold Inlay Blank  Gold Inlay Dust Gold Inlay Covered Gold Inlay #1 Fill      Gold Inlay 2 fill

Gold Inlay finished

 

"Bonanza Gold" Inlay 

 

This "Bonanza Gold" looks like real gold. 

To inlay it into your logo just follow these steps.

Step #1: 

Etch your logo into your knife blade. 

Try to leave it as free of carbon as you can.  Do not use the AC step.

Step #2: 

Clean the logo.  I use Comet Scouring Powder with a toothbrush.  Rinse and dry.

Step # 3: 

Place some "Gold" next to your logo or off the knife entirely. 

 I use a toothpick with the grooved top to get the Gold out of the bottle. 

 You will need very little. 

Step #4: 

Next drop a few drops of the liquid base into the "Gold" and

here again use a toothpick to mix it up. 

Step# 5: 

Place the "Gold" mixture over the logo. 

Work it around so there are no air traps in the logo.

Then let it dry, my guess is 30 minutes. 

I place it under my 60 watt desk light until it is completely dry. 

After it is completely dry sand the excess off the logo. 

After sanding clean it with Comet cleanser and a toothbrush. 

You will feel indentions of the logo with your finger nails.

 Step #6:  Apply the "Gold" again and let it dry and sand again. 

It will help flatten the Gold inlay and it will help it feel smooth.

Supplies:

Golg Inlay for Knives

" Forster Bonanza Gold" Brushing Inlay Kit

from Brownell's Gun Supply or Forster Products. 

Part #319-056-oooWB....Mfr Part Number: 001001

You can use the kit to inlay any other powdered metals

You can  use the Clear Lacquer from Rio Grande Jewelers Supply

 part number 335-149 for doing the final smoothing step.

 


POWER SUPPLY HAND PIECE

This Hand Marker will do the job and last you for years maybe a decade or two. 

An advantage is if you want to change the size you can easily do it. 

Make the tip section 1/4" larger than the logo you are etching into your knife. 

The size allows you to firmly press down evenly across the entire logo. 

There are many other Hand Markers to buy and use....make your own

 This one will be custom made by you for you.

 

 

Makers Hand Unit

Marker Felt    Marker Parts    Maker before Assembly Marker lead and cap

        Marker Before Top  Marker before felt  

Marker Ready

Step one Plus: 

 Assemble supplies. Felt from Jo-Ann Fabrics, 1/4 20 X 5"

stainless steel bolt from Home Depot, 1" round Oak stock, from Home Depot,

1" Chair leg pad from Home Depot,  Brass Bar .750" X .750" X 1.5" from Sheffield's Knife Supply,

Rubber band from Office Max. The Marker brass is that size because I test various size stencils. 

Cut Oak stock to desired length.  Drill 1/4" hole through center of Oak stock. 

Drill and tap brass bar and do not go through the bar. 

Place two washers and a 1/4 20 nut on the bolt. 

Pass the bolt through the Oak Stock and tighten it firmly.  

 Take your banana plug lead wire and tin it with solder. 

Drill the Chair leg cup just below the hard tip section with a .125" drill bit. 

 Do not run the bit in and out. 

You want some rubber fiber left in the hole to better hold the wire,

  bend the wire tip to go around the bolt and place it in between

the washers and firmly tighten the nut against the Oak stock. 

 Hack saw the top of the bolt off and clean it up with your belt grinder. 

Place the cup over the nut, washers and wire. 

Press it firmly against a hard surface to make sure it's all the way down. 

Shape the wood handle as you prefer. 

Take a long strip of Polyester (Re-cycled) felt and fold it twice. 

For stencils that have a large amount of etched area triple fold it. 

Place it over the brass tip. 

Fasten with a rubber band.  You're ready to etch. 

To clean brass after etching just remove the felt and

scrape/sand the end of the brass bar across a piece of

220 grit sandpaper that is firmly flat supported.


 

ETCH LEATHER RIVETS and FASTNERS

 

This one pictured below is a Segma snap (Nickel/Brass). 

The one on the left has been etched. 

The one on the right is being held by the alligator clip ready to etch. 

Pick the pattern you want to etch from a standard stencil material

that you use to etch your Logo into your knife. 

I made this one of Deer antlers because it is going on a Bull Nose style skinner sheath. 

Follow the same etching steps.  These snaps are plated with nickel. 

When you etch you will remove the nickel and expose the brass. 

his will increase the visibility of your pattern.

 

 

Leather Snap button

 

Result on sheath pictured below. 

The snap has been used on my Bull Nose  Skinner carry sheath...

 

 

Bull Nose Skinner Snap

 

Below are images that can be etched into the Snap Button. 

Number one are Initials (your pick),

number two is the Lucky Horseshoe.  number three is Deer Antlers

 I will make these with guide lines to help center the image on the Snap Fastener. 

 

 

Leather Initials   Leather Horseshoe     

 

Snap Button Etch Handpiece   Snap Button Bottom  Snap Button Top

 

Snap Button Guide

 

 

Etching hand unit for etching the leather fasteners.  

 

The Left picture is the hand unit that is covered with

the two layers of felt and has the electrolyte added to it. 

The metal front is a stainless steel cabinet door knob from Home Depot 

This I made the same as the hand piece tutorial above on this page. 

The door knob needs to be ground concave , about a 2 inch diameter contact wheel

on a 2" X 72" belt grinder can be used. 

f you need more information call 1-407-568-5438.

That is done so the pads can be evenly pressed over the entire fastener top. 

The middle picture is the Clip on section that I made for the other power supply connection. 

All it does is snap onto the fastener just like normal closing.  

The bottom picture shows a Guide for placing the Logo on the fastener top in the center. 

How does it Work?  The Guide comes with the stencil you order. 

You scotch tape the stencil to the Guide. 

You place the Guide over the fastener and etch the pattern into the fastener. 

The Guide helps you place the stencil on the center of the fastener. 

 Next just wax the fastener with some paste wax

 I use.  I use "Crystal Clear" with imported 

Carnauba, I have added more Carnauba to the 1lb can. 

I bought it at the local Wood Shop store. 

The plated fasteners will etch as will the brass.

 


 

Knife Logo Etched into Watch Band

 

 

Watchband Lopgo etched

 

I etched my Logo into my Stainless Steel watch band

using standard etch steps. 

You could easily add your Home or Emergency telephone number 

 


 

STABILIZED RAW CLOTH

 

 

     

 

I started with 100% Cotton Camouflage Cloth to experiment with...first time

 

The picture on the left is the raw cloth. 

The center picture is the rig I made to squeeze

 and hold the cloth together while I stabilized it. 

 The picture on the right is the end of the block. 

You can see the cloth layers.

The size was 2" x 2" X 5". 

The result is very similar to Canvas Micarta.  Why do this ?? 

 If you have a Customer that wants the handle

made of the fatigues He/She retired in here

is the opportunity to make the entire knife handle with it. 

If a Dad passes away his Son or Daughter may want a knife made from his personal

wearing apparel material so they can have Him with them constantly....Forever !! 

A pocket knife fits here perfectly. 

Uses a small amount of cloth to make the handle slabs.  

 


 

STABILIZED LEATHER KNIFE HANDLE

 

Leather Handle  Leather Curved Stabilized Stabilized Leather with File Work

 

Leather Stabiled Knife Handle 

 

 

 

For the Leather handle material I used left over pieces of

vegetable tanned leather, from Weaver Leather. 

The pieces were 1.5" X 2.0". 

 I stacked them on a 3/8" eye bolt holder and squeezed them together

 and ran it through my stabilizing system. 

After the stabilization I sanded it down to 400 grit. 

The piece on the right I did some quick rough file work (round file only)

then dyed and polished  it just to see it would look and be OK...it qualifies.

I stained it with Light Brown dye and polished it with a white rouge buffing wheel.                       

The large bottom block is the same leather but is larger....1.750" X 2.750" X 5.00". 

I made this leather block to be used as a stabilized leather knife handle. 

It will be shaped the same way as you would use for a wood knife handle. 

The very small piece on top is stabilized leather perhaps for use as a fob.

The one on the right is Leather Stabilized block #2. 

I milled it rectangle.  Openings would, more than likely,

 be removed with more leather removal.

 

I use the heat/pressure cure Wood Stabilizing steps

 (Plus extra secret steps for leather).

 

FOR MORE INFORMATION ON LEATHER

VISIT THIS PAGE.

 

Leather Stabilized

 


 

SIGNATURES

 

For Signatures try to follow this method.

Use the extra super fine PITT Artist Pen made by Faber - Castell....$4.89

Available at any Craft/Hobby store....

Use a
business card that has a white background.
Turn the business card over
and write your signature on it. 
Make sure you write it as slow as you can.
in the signature and email it in a B/W 800 dpi JPEG or PDF format.

This helps produce a clear sharp signature



HOW TO STABILIZE

Link to LOCTITE System for Stabilizing

 

Loctite.pdf

  


HARD FELT STROPING/HONING WHEEL

HomeMade / HandMade

For Final Step in Sharpening Knives

 

Blue Lightning Hard Felt Stroping/Honing Wheel

All Parts/ingredients and the Knifemaker were/are made in the

USA

 

Knife in picture is Homemade heavily used ATS-34 kitchen knife razor sharp
displayed in a piece of sliced paper.  Rouge used is white.
Diameter 7.000,  Width 1.500", Bore .750".

This was the first one...the next one will be 10" dimeter
Fabric displayed is "Rainbow Classic Felt"
 

 First circles were cut with scissors
WORKS GREAT  !!

S
econd wheel made with same material is 1.250" thick by 9.00"wide with a one inch bore.
 This bore size allows easy addition of different size bushings
Again...

WORKS GREAT  !!


Hard Felt Honing Wheel



Hard Felt Honuing Wheel 10 inch      Hard Felt Wheel

BLUE LIGHTNING !!

Hard Felt Stroping/Honing Wheel

All parts and ingredients plus Knifemaker were made in the
USA


Hard felt honing wheel used for the final step in sharpening
your knives.

This Honing Wheel is used with White rouge buffing compound.

It is used with a 3/4 HP Baldor Buffer....1800 RPM

It will give you a sharpened knife that is a step above razor sharp !

The above left Stroping/Honing Wheel is same materials different color

The Blue Lightning Honing Wheel
is on the right

Wheel on left...... Size....Diameter is 9.625"...Width is 1.200"...Bore is .750"

Blue Lightning  - Size....Diameter is 10.00"...Width is 1.250"...Bore is .750"


Not for sale....make your own  !!



 

 

 

We take Visa and Mastercard

 

"The Grindstone"  

Accepts Visa/Master Credit  Card 

Send your mailing address via email and call 1-407-568-5438 with the Card numbers 

Telephone: 1-407-568-5438                Email: shrpknife@aol.com


 

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